EMM097-30 (kolm komponenti) täisautomaatne otsakate vahustamismasin

Three components Full Automatic End Cover Foaming Machine

1,Features:


1,Mixing head: New-style pouring valve, accurate and synchronous outlet without block-up.
2,Metering pump: Using high precise metering pump, stepless variable drive, with range of ratio adjustment, reliable quality.
3,System: Controlled by computer, with temperature,pressure,rotating speed and cleaning system in it.
4,Can select using water as cleaning system, save the production cost and protect the environment.
5,Barrel: Layered-type insulating, using SUS304 stainless.
6,Adopt the numerical control device to drive the working bench, move according to the orbit that the procedure establishes, can pour the products into the round,square,special irregular forms automatically, with the high efficiency and credible

2,Technical capacity


2.1 Model: EMM097-30

2.2 Foam type:soft foaming,half-hard foaming

2.3 Viscosity:(22°C)

POLY.~40000mPas

ISO.~10000mPas

2.4 Injection flow(mix ratio 2:1):5—16g/s

Adjust range of mix ratio:5:1~1:1

2.5 Injection time:0.01~9.99(accuracy reach 0.01s)

1.7 2.6 Measure unit:measure accuracy ≤0.5%

Component

POLY

ISO.

NO.

2

1

Metering pump model

 K6BG(6cc/r)

 K2.4BG(2.4cc/r)

Motor power(kw)

0.75

0.37

Speed(rpm)

26-120

26-120

DOP

DOP

2.7 Pressure limitation & control system

Working pressure range is 0~2MPa for components, if beyond setting range, machine stop injection automatically and alarm

2.8Flow control

2.9 Filter

Three components have independent mesh filter between metering pump and barrel. Filtering accuracy is 330μm.

2.10Mixing head(three components)

l Mechanical mixing by motor drive

l Auto or manual mix

l Cylinder control valve open and close

l Needle type adjust-valve balance each component

l Controller on mix head control: foaming, stop foaming, cleaning, emergency stop…

l Mix head can moved forward and backward

2.11 Frame

2.12 Cleaning system for mixing head

Including 20L S/S tank,with visible liquid measure, safe valve, high pressure unit and so on

l Magnetic valve control air-push and liquid cleaning

l Compressed air for blow out remainder and dry

l Cleaning process can be automatic or manual

l High pressure pipe

l Pressure 0.15Mpa

l MC sign

2.13 POLY:2 units

l Effective volume:120L

l Layered-type insulating, using SUS304 stainless steel

l Max. work pressure:0.6MPa

l One heat safe valve,setting pressure 0.25MPa

l One relief-pressure valve,setting pressure is 0.05~0.45MPa,control barrel max. compressed air input pressure

l Two manual stop valves installed exit (side one for sewage)

l Liquid display unit

l Temperature probe

l Mixer in barrel,power 0.55KW,speed51rpm.with mechanical seal device

l Max. allowed work temperature 100°C

l Insulation layer outside

l POLY Sign

2.14 ISO:1unit

l Effective volume:120L

l Layered-type insulating, using SUS304 stainless steel

l Max. work pressure:0.6MPa

l One heat safe valve,setting pressure 0.25MPa

l One relief-pressure valve,setting pressure is 0.05~0.45MPa,control barrel max. compressed air input pressure

l Two manual stop valves installed exit (side one for sewage)

l Liquid display unit

l Temperature probe

l Mixer in barrel,power 0.55KW,speed51rpm.with mechanical seal device

l Max. allowed work temperature 100°C

l Insulation layer outside

l ISO sign